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Faster prototyping for combat robots through 3D-first manufacturing

Design increasingly happens in 3D. Documentation still lags behind in 2D. That gap costs engineers time on every project. 

This case study covers Tim Bouwens, a senior mechatronic system designer in the Netherlands. Outside his day job, he runs a personal combat robotics project. He switched his own prototyping and fabrication process from 2D drawings to a 3D-first workflow. 

 

For his bespoke robot parts, the switch was a practical necessity. Manual drawings introduced errors. Competition deadlines left no room for delay. What follows reflects Tim’s personal use of the meviy platform. 

If you build one-off parts on a fixed budget and a fixed deadline, his experience is directly relevant to you. 

Profile Summary

Company

Tim Bouwens, senior mechatronic system designer

Industry

Mechatronics and robotics

Country

Netherlands

Use Case

Prototyping

Service

CNC machining

Sheet metal

Surface treatments and finishes

Automated quoting

The biggest change is that I don't draw anymore. I upload the 3D model. If it's correct in my software, it's correct at meviy.
TIM BOUWENS
Senior Mechatronic System Designer

Operational profile

Customer
Tim Bouwens, senior mechatronic system designer (Netherlands) – personal combat robotics project
Industry
Mechatronic and robotics
Core challenge
- Heavy admin load from drawing every part in 2D by hand

- High risk of errors in dimensions, tolerances and threads

- 3D CAD models and 2D drawings kept falling out of sync

- Competitions and discontinued parts left no room in the schedule
Why Tim chose meviy
- Instant quotes straight from 3D files

- Parts machined directly from 3D data, no 2D drawing needed

- Consistent finish quality on complex robot parts

- Stable prices, even on one-off, bespoke parts
Capabilities used
- CNC milling, CNC turning and sheet metal work (aluminium, steel)

- Surface finishing, including anodising and hardening

- Complex geometry, angled holes and tight tolerances
Quantified results
- Zero 2D drawings. That alone saves several hours of admin per project

- Quote time down from days to minutes, based on live digital feedback

- Zero transcription errors. Bespoke parts now match the CAD file exactly

- Costs became predictable, even when iterating fast on a fixed budget

Before meviy: the old way of working

In traditional robotics prototyping, 2D-based workflows slow everyone down. 

On Tim’s own project, manual documentation kept splitting design from fabrication. 

That cost him time. It delayed a schedule that was already tight.

 

The documentation bottleneck

 

  • Manual documentation for every part: each custom component needed a full 2D drawing after the 3D CAD design. The task repeated. Errors crept in. 
  • Long lead times: local suppliers took four to six weeks per order. Urgent prototypes couldn’t wait that long. 
  • Lost data: manually transcribing tolerances, threads and surface treatments led to mistakes. Design intent got lost between 3D and 2D. 

 

Rising business risk 

 

These constraints raised the risk in production and slowed every project cycle. Tim spent time on documentation instead of design. Iterations slowed down. Innovation suffered. 

Without instant pricing, budget decisions took longer. That reduced how competitive he could be. 

Over time, transcription errors created quality problems and rework. The fix needed to be structural, not a minor tweak. 

The decision point: why meviy?

Switching to meviy was a practical necessity for Tim. It marked a move to a 3D-first workflow for his own project. 

Traditional suppliers were slow and demanded heavy documentation. Tim needed a partner that could turn low-volume, high-complexity fabrication into a predictable digital process. 

 

Four things drove the decision:

 

Digital infrastructure

Engineers upload 3D files straight to meviy. No 2D drawing required. 

 

Instant quotes and full transparency 

Prices update in real time. Tim sees immediately how a change in quantity, material or surface treatment affects budget. 

 

Design-for-manufacturability feedback 

meviy flags features that can’t be machined at the point of upload. Tim fixes them before production starts. 

 

Unified procurement 

Custom robot parts and standard mechanical components sit in the same digital basket. One supplier, one order. 

 

Quality of finish 

CNC milling and turning finishes come out more consistent than local alternatives. Tim compares the process to buying standard industrial parts: predictable, reliable, no surprises. 

The result: a standardised digital interface replaced manual guesswork. 

After meviy: the workflow in practice

The change happened gradually. Over a year, Tim adjusted his internal CAD standards to match meviy’s platform. His models now line up fully with what automated manufacturing needs.

 

  • Materials and finishes: precise work in aluminium and steel, including specific anodising for lightweight combat robot parts.
  • Complex geometry: angled holes, intricate assemblies and tight tolerances that used to demand detailed 2D drawings.
  • Iterative design fixes: detailed DfM feedback flags holes placed too close to a wall, or dimensions outside tolerance. Tim corrects these instantly in his CAD software. 

Proof: measurable results

Digital manufacturing turned variable fabrication costs into predictable, off-the-shelf line items. That gave Tim real operational flexibility on his own project.

Metric
Legacy (2D) workflow
3D-first (meviy) workflow
Quote speed
Several days
Minutes
Drawing requirements
Manual, for every part
Zero
Transcription errors
High risk (manual entry)
Zero (direct CAD upload)
Price stability
Volatile, market-dependent
High (past quotes honoured)
Manufacturability feedback
Minimal
Real-time DfM guidance

What Tim Bouwens told us

Even with tight deadlines and discontinued parts, meviy let us iterate fast and keep costs predictable.

I used to lose dimensions or misapply tolerances on manual drawings. That problem is gone.

What this means for you

Tim’s experience is a useful reference point if you’re an individual engineer or part of a hobbyist robotics team modernising your own prototyping process. On personal or small-scale projects with tight deadlines, a 3D-first approach makes a real difference.

 

How many hours does your team lose each month redrawing parts that already exist in 3D?

 

Three practical takeaways

 

  1. Faster new product introduction: skip the 2D drawing phase and go straight from CAD to production. Prototype cycles get shorter.
  2. Leaner inventory: order single bespoke parts only when you need them. Less capital sits in stock.
  3. Lower capital spend: get CNC and sheet metal capability on demand, without buying your own machines. 

What's next

Tim plans to bring more complex geometry and lightweight, high-strength materials into his digital workflow. meviy turned low-volume, high-complexity robotics fabrication into a standardised, reliable digital service.